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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Policy and Strategic Planning - Elements of PSM Systems - Continuous Improvement Frameworks |
| Risk Assessment and Analysis | 20-25% | - Hazard and Operability Analysis (HAZOP) - Event Tree Analysis (ETA) - Layer of Protection Analysis (LOPA) - Fault Tree Analysis (FTA) - Quantitative Risk Assessment (QRA) - Bow-Tie Analysis - Hazard Identification (HAZID) |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - Personnel and Organizational Changes |
| Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Trending and Performance Metrics - Incident Classification and Severity - Root Cause Analysis Methods - Investigation Report Development |
| Process Safety Engineering Fundamentals | 15-20% | - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Equipment Design and Integrity |
| Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Standard Operating Procedures (SOPs) - Safe Work Practices - Operations Training and Competency - Startup and Shutdown Procedures |
| Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - Process Safety Auditing Techniques - EPA RMP Regulations - OSHA PSM Requirements - International Process Safety Standards |
| Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Emergency Response Planning - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Which of the following changes require a Management of Organizational Change (MOOC) Review? (Select all that apply.)
- A. Relocating from offices to cubicles
- B. Reducing the number of operators per shift team
- C. Moving an operator from one shift team to another in the same operating unit
- D. Replacing site maintenance department with contractors
- E. Modification of shift schedules from 8-hour shifts to 12-hour shifts
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Which of the following statements apply to the purpose of an incident investigation procedure? Select all that apply.
- A. To promote uniform and accurate reporting and documentation of incidents
- B. To define the training requirements for all incident investigation team members
- C. To promote thorough and timely incident investigations
- D. To share the company's incident investigation practices with external stakeholders
- E. To provide guidance for the incident investigation team composition
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When should worker refresher training be done? (select all that apply)
- A. When training is required by law or regulation
- B. After the Process Safety program audit
- C. Before implementation of a process change
- D. When production schedules permit
- E. When there is a gap between a worker's knowledge and the knowledge needed to do a job
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Which one of the following characteristics describes an organization that exhibits strong Process Safety Competency?
- A. The organization identifies the skills required for effective process safety and establishes training to ensure that those skills are in place
- B. The organization effectively manages hot work
- C. The organization rapidly follows through on employee suggestions
- D. The organization keeps operating procedures up to date
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For a vapor explosion in an unconfined and uncongested area, the amount of thermodynamic energy that ends up in the overpressure is approximately:
- A. 2-5%
- B. 10-15%
- C. 0%
- D. 100%
- E. 50-75%
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